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factory clutch setup, manual, oem, diagrams, pics, beginners read this ;)

This is a discussion on factory clutch setup, manual, oem, diagrams, pics, beginners read this ;) within the Racing forums, part of the Kawasaki World category; seems to be a lot of questions regarding the oem setup lately so here ya go, section 5 of the factory service manual...


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Old 03-30-2010, 02:55 PM   #1
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From: Ontario, Canada
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factory clutch setup, manual, oem, diagrams, pics, beginners read this ;)

seems to be a lot of questions regarding the oem setup lately so here ya go, section 5 of the factory service manual

























   
 
Old 03-30-2010, 03:27 PM   #2
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Nice contribution KZ!
   
 
Old 03-30-2010, 04:59 PM   #3
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if you are retarded like me, clean up a nice spot on the pressure plate with some degreaser, then grab a permanent marker and write down the proper stack height. no more running back to the computer to double check!!!
   
 
Old 03-30-2010, 05:04 PM   #4
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this thread should seriously be a sticky
   
 
Old 03-30-2010, 07:11 PM   #5
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good idea with marking the pressure plate.
I put this in the racing area because this section is kinda dead, it will be on page 1 for a long time, plus the title should turn up when someone is searching for clutch info
   
 
Old 03-30-2010, 07:54 PM   #6
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Quote:
this thread should seriously be a sticky
Good idea... There's a lot more threads that need to be collected into a "Tech Section"... I'm talking to the home office about getting that set-up...

Till then, I'll make this a sticky!!
   
 
Old 06-01-2011, 09:19 AM   #7
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Ok I figured out how to make the Clutch hub removal tool out of old steels but what are you guys using for the Clutch gear setting tool? shown on page 5-10? or where can I buy one?
   
 
Old 06-01-2011, 12:33 PM   #8
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i've never used one. just some wiggling to get it out, then put in the needle bearing/cage with the basket, and the collar last.
   
 
Old 09-03-2013, 09:42 AM   #9
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From: portage IN
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just wondering if this is for ALL 12's ? im getting ready to install my new clutch in a few minutes and just wanted to check if this is guide can be used on a 2002 zx-12r. Thanks
   
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